Posts Tagged ‘Charcoal Factory’

Charcoal

December 7, 2009

Charcoal factory in Kuala Sepetang 280 km about 3 hours 24 mins from Kuala Lumpur  is a coastal town located in Perak, Malaysia. The town was formerly known as Port Weld after a former Governor, Frederick Weld.Interestingly, only thirty year old mangroves are harvested for the logs. It is also enlightening to know that to ensure continuity, those trees which were fell for charcoal making are being replanted.The Chemistry and Physics involved are quite elaborate despite the fact that charcoal is mainly used as fuel. As we all know, all living things have carbon as their main chemical component. Carbon dating is used to determine the age of ancient objects based on the half life radioactivity that carbon emits.Therefore, all living things can be turned into charcoal, including human remains! In order to make the charcoal, it is very important that the temperature of the kilns is controlled accordingly. Too high, the logs will turn into ashes, too low, they will not turn into quality charcoal that burn efficiently.During this process, the headman monitors 24 hours  the fire, baking and temperature to attain good quality charcoal. If air circulation is block, the quality is affected and so is the pricing.The baking take approximately 20 to 24 days.Totally baked and carbonized charcoal is left to cool down inside the kiln for another 8 more days.Presently, there are over 100 charcoal makers who has 380 kilns in Taiping.For photo slideshow please clik  HERE

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(1) The logs are cut to about 1.6 meters in length and in uniform diameter of thirty year old mangrove trunks. Before turning them into charcoal.The name of transportation to carry the logs is "Wheel Barrow"

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(2) Workers had to be real fast as the tides comes in, the logs have to be carried and stacked in the boats. Then the boat ply its way back to the factory. I must say I have a lot of respect for these hard and sun tanned healthy working man.

(3) The factory has come up with a practical way of transporting the logs from the mangrove forest. Instead of hauling the logs over uneven terrain, small canals are dug which act transporter when the tide is high. The water is fed from the river mouth.

(4) Bakau minyak log is weighs over 25 kgs per log and he carries to and from the boat and then unload and carries all the way to the igloo-like kiln.

(5) Worker carried bakau minyak log into the kiln, it is stacked by the side of the kiln to dry out.

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(6) The logs are cut to about 1.6 meters in length and in uniform diameter of thirty year old mangrove trunks. Before turning them into charcoal, the barks have to be removed. The process is back-breaking, using a heavy, long chisel-like tool.

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(7) The logs are then arranged in the kiln. They are arranged in such a way that the heat inside the kiln is evenly distributed to all the logs. In this case, the logs are arranged vertically upright.

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(8) Approximately 20 to 24 days are baking.The totally baked and carbonized charcoal is left to cool down inside the kiln for another 8 more days

(9) A worker carrying out the black charcoal after 20 to 24 days the logs had beed baked inside the igloo-like kiln

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(10) Workers inside the igloo-like kiln carefully carrying the ebony black charcoal out ready for final packing.It is still pretty warm and dark(hotter than a normal day temperature)

(11) The bits and pieces, or broken logs are packed in 5 kgs packs for local consumption. Even the tiny bits are not wasted.

(12) Each igloo like kiln can stacked up to 40 tonnes of green wood. The final product after combustion and baking is approximately 10 tonnes. Matang charcoal is priced at RM600 per tonne.

(13) Approximately 20 to 24 days are baking, the totally baked and carbonized charcoal is left to cool down inside the kiln for another 8 more days. Once the 8 days of cooling period is over, the entrance is broken down for the workers to begin carrying the ebonyblack charcoal (Black Gold To Them) out ready for final packing

(14) The beautiful baked pieces still intact are carefully selected and packed for export. The bits and pieces, or broken logs are packed in 5 kgs packs for local consumption. Even the tiny bits are not wasted.

(15) A mountain of charcoal ready for packaging

(16) The beautiful baked pieces still intact are carefully selected and packed for export

(17) A worker carrying the ebonyblack charcoal (black gold to them) out from igloo-like kiln (creative angle)

(18) A boy play at the charcoal factory during waiting his father baking bakau logs in the igloo-like kiln

(19) Charcoals bits and pieces,or broken logs are used for local consumption

  • buttet
    ini aku suka nie pojek aku nak kesini selalu terbengkalai adussss
  • Rasfan
    Thanks Peter... i go there for an assigment... thanks for the comment
  • peter
    Did they also tell you how much the people earn? For example cleaning the logs pays a few sen per ...
  • ikhwanmuda
    i was wondering, for those hardworking worker, only how many percent from the rm600 per tonne will they get to ...
  • Mohd Rasfan
    Yup Nazir... its not an easy to make a charcoal...
  • NazirSufari
    tengok teringat diorang kerja hasilkan arang....bila tengok arang,rasa sedih hadir.
  • Mohd Rasfan
    Thanks all for the comment
  • sexyinred
    very impressive documentary :) and it comes with awesome photos as well...love ur angle view
  • Mohd Rasfan
    Thanks bung zainal...
  • Zainal
    NIce photo essay rasfan ... it tell the story from beginning .
  • Mohd Rasfan
    Tak jugak azie... saya pun pakai camera biase ajer azie... gambar2 nie semua original takder touchup2.Pegilah dulu baru tahu......
  • azi
    tapi ini camera bermutu tinggi aje leh dpt light chantek (especially indoor) -_-
  • Mohd Rasfan
    yerlah tue aku tak ajak.....
  • Azhar A Rahim
    Tak tau nak kata apa dah, rajin ko buat homework, pegi tak ajak haaa... Hehehe
  • Mohd Rasfan
    Sesiapa pun boleh pegi azi... cuma kena mesra alam lah sikit ngn pekerja2 kat sana..
  • azi
    aku ske sume angle ko. hehehe. emm, sini tempat tak illegal ke? ini assigments jugak ke.. saje2 pegi? mcm best je.. hehehe
  • Mohd Rasfan
    boleh ashiena...
  • ashiena
    hebat! nak jadi hebat juga !
  • Mohd Rasfan
    ray of light tak dapat lah zafry... tunggu punya tunggu matahari tak timbul2 ...
  • zafry
    bro...tak dpt ray of light?
  • Mohd Rasfan
    thanks halim...
  • Halim
    cantik2 gmbr rasfan... macam2 angle ada... menarik...
  • Kamal Zharif bin Kamaludin
    best2. background pun clean setiap gmbr ada story yang tersendiri ada natural view yang best...
  • Mohd Rasfan
    thanks ahmed rasfan....
  • wadie
    x bole nk bkata2.. hebat..part makcik pakai selipar susun arang tue ,mmg live bro...best2.
  • aRasfan
    menarik & clear motif, gambar ni jd jalan cerita. part yang packing arang je mcm x d highlight
  • acidsulfurik
    gambar no.6 yang angle dari atas tu cun pan. keep up the good work!
  • Mohd Rasfan
    izrul... thanks for the comment...
  • Mohd Rasfan
    Thanks wak...
  • Izrul
    rajen buat homework, rajen pegi shoot.. inilah hasilnya.. tahniah!
  • NazirSufari
    the art of seeing....powerfull semua pan!
  • Mohd Rasfan
    Thanks mahayudin... mmg mencabar sikit nak ambik pic2 nie lagi pun suasana di dalam tue semuanyer very2 low light.... dan ...
  • mahayudin
    salam, this is your best work using the "eye" ...i can see it...congratulation...no more spot news and you had manage ...
  • Mohd Rasfan
    Thanks Amirul
  • Amirul
    gambar no 2 tu angle dia menarik bro!
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